Stop floor shutdowns. Isolate inventory leaks.
The Problem: Shutting down the shop floor for a three-day physical inventory count burns production time and kills morale. Worse, counting a $10 box of nitrile gloves with the same frequency as a $250 custom carbide end mill is a massive waste of labor. When the annual count is finally done, you know you are short on parts, but you have no idea why.
The Fix: This ABC Cycle Count system completely replaces the annual physical inventory. You enter your item master, and the engine automatically categorizes your inventory based on annual dollar volume. It dictates exactly which high-value items need to be counted every 30 days, and which low-value items can wait 180 days. When a variance is found, the log forces the floor to assign a specific Root Cause code to the missing parts.
The Result: You eliminate full-shop inventory shutdowns. By counting just a few critical items every day, you maintain perpetual inventory accuracy. More importantly, the dashboard shows you exactly how you are losing money—whether it's unrecorded scrap, BOM routing errors, or receiving mistakes—so you can fix the process, not just the spreadsheet.
What’s Inside:
ABC Categorization Engine: Automatically ranks every SKU by financial impact and assigns optimal count frequencies (A, B, or C).
Daily Hit-List Generator: Auto-populates a printable daily count list so the floor knows exactly what to audit today.
Variance & Root Cause Log: Tracks missing inventory against 6 hard-coded failure modes to identify systemic process breaks.
Executive Variance Dashboard: Live roll-up of your Count Accuracy %, total financial variance, and your Top 5 Worst Offender SKUs.
Stop floor shutdowns. Isolate inventory leaks.
The Problem: Shutting down the shop floor for a three-day physical inventory count burns production time and kills morale. Worse, counting a $10 box of nitrile gloves with the same frequency as a $250 custom carbide end mill is a massive waste of labor. When the annual count is finally done, you know you are short on parts, but you have no idea why.
The Fix: This ABC Cycle Count system completely replaces the annual physical inventory. You enter your item master, and the engine automatically categorizes your inventory based on annual dollar volume. It dictates exactly which high-value items need to be counted every 30 days, and which low-value items can wait 180 days. When a variance is found, the log forces the floor to assign a specific Root Cause code to the missing parts.
The Result: You eliminate full-shop inventory shutdowns. By counting just a few critical items every day, you maintain perpetual inventory accuracy. More importantly, the dashboard shows you exactly how you are losing money—whether it's unrecorded scrap, BOM routing errors, or receiving mistakes—so you can fix the process, not just the spreadsheet.
What’s Inside:
ABC Categorization Engine: Automatically ranks every SKU by financial impact and assigns optimal count frequencies (A, B, or C).
Daily Hit-List Generator: Auto-populates a printable daily count list so the floor knows exactly what to audit today.
Variance & Root Cause Log: Tracks missing inventory against 6 hard-coded failure modes to identify systemic process breaks.
Executive Variance Dashboard: Live roll-up of your Count Accuracy %, total financial variance, and your Top 5 Worst Offender SKUs.
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